Quality Assurance
Quality Assurance at Aurora Metals:
Excellence in Every Cast
At Aurora Metals, quality assurance is not merely a department or a process—it's the cornerstone of our entire operation. Our commitment to delivering exceptional quality in every casting we produce is unwavering and forms the bedrock of our business philosophy.
Our Quality Policy: A Commitment to Excellence
Our dedication to quality is encapsulated in our concise yet powerful quality policy:
"Committed to customers' success by: Providing quality casting on a timely basis, while continuously improving our processes.”
This statement serves as our guiding principle, influencing every decision and action across our organization. We recognize that our success is inextricably linked to the success of our customers, and this understanding drives us to consistently exceed expectations.
ISO 9001:2015 Certification: A Mark of Quality
Aurora Metals proudly holds the ISO 9001:2015 certification, a globally recognized standard for quality management systems. This certification is not just a badge of honor—it's a testament to our systematic approach to quality assurance and continuous improvement. It ensures that our processes, from initial customer contact through design, production, and delivery, adhere to the highest international quality benchmarks.
Comprehensive Quality Management System
Our quality management system is designed to be all-encompassing, touching every aspect of our operations:
- Material Selection and Procurement: We source only the highest quality raw materials, subjecting them to rigorous testing before they enter our production process.
- Production Process Control: Each step of our casting process is carefully monitored and controlled to ensure consistency and quality.
- In-Process Inspections: Regular checks throughout the production cycle help identify and address any issues before they can impact the final product.
- Final Quality Control: Every casting undergoes thorough inspection before shipment, ensuring it meets or exceeds both our standards and customer specifications.
- Documentation and Traceability: We maintain comprehensive records for each batch, allowing for full traceability and facilitating continuous improvement.
Advanced Testing and Inspection Techniques
To maintain our high-quality standards, we employ a range of advanced testing and inspection techniques:
- Metallurgical analysis to ensure proper material composition and structure
- Dimensional inspection using state-of-the-art coordinate measuring machines (CMMs)
- Surface finish analysis to meet aesthetic and functional requirements
Continuous Improvement: The Heart of Our Quality System
At Aurora Metals, we believe that there's always room for improvement. Our quality assurance program includes:
- Regular internal audits to identify areas for enhancement
- Kaizen events focused on streamlining processes and reducing waste
- Employee training programs to keep our team updated on the latest quality assurance techniques
- Customer feedback integration to continuously align our processes with market needs
Aurora Metals Division, LLC remains dedicated to pushing the boundaries of what's possible in precision casting.
Customer-Centric Approach to Quality
We understand that true quality is defined by our customers' satisfaction. Our quality assurance process includes:
- Close collaboration with customers during the design and prototyping phases
- Regular communication and updates throughout the production process
- Responsive customer service to address any concerns promptly
- Post-delivery follow-ups to ensure long-term satisfaction with our products
What We Do
Our Services
Aurora Metals offers a comprehensive suite of precision casting services, catering to diverse industry needs:
Lead Lined Wood Doors
Customizable sizes and veneers with fire labels up to 90 minutes.
Lead Lined Control Frame and Hollow Metal Doors
Available in custom profiles.
Lead Drywall
Our lead drywall is designed for easy installation, ideal for various structural applications to shield against harmful radiation.
Protective Glass
We offer protective glass with standard to enhanced shielding options, including safety laminated glass for door lites and side lites, ensuring safety and visibility in critical areas.
Lead Lined Steel Welded Doors & Frames
Designed for extreme door weights, custom jamb depths, and profiles with special hardware reinforcements.
Linear Accelerator Doors and PET Shielding
Tailored design for heavy radiation shielding.
Lead Plywood Interlocking Panel Systems and Lead Bricks
Environmental Responsibility in Quality Assurance
Our commitment to quality extends to our environmental practices. We strive to:
- Minimize waste through efficient processes and recycling programs
- Reduce energy consumption by implementing energy-efficient programs
- Comply with and exceed environmental regulations in our industry
Investing in Quality: Our People and Technology
We recognize that maintaining high-quality standards requires ongoing investment in both our people and our technology:
- Regular training and development programs for our quality assurance team
- Investment in cutting-edge inspection and testing equipment
- Collaboration with industry experts and academic institutions to stay at the forefront of quality assurance practices
Quality Beyond the Product
At Aurora Metals, we believe that quality extends beyond the physical attributes of our castings. It encompasses:
- The reliability of our delivery schedules
- The expertise and professionalism of our customer service
- The clarity and accuracy of our documentation
- The overall experience of working with Aurora Metals
Quality as Our Competitive Edge
In an industry where precision and reliability are paramount, our unwavering commitment to quality sets us apart. It's not just about meeting standards—it's about setting them. At Aurora Metals, quality assurance isn't just a process; it's a promise to our customers, a source of pride for our employees, and the key to our continued success in the precision casting industry.
By choosing Aurora Metals, you're not just selecting a supplier; you're partnering with a company that views your success as our own. Our quality assurance program ensures that every casting we produce is a testament to our commitment to excellence, reliability, and customer satisfaction.